7 Vitamin Supplement Manufacturing Steps You Should Know

Vitamins are among the most essential nutrients for keeping our bodies and minds healthy. Some vitamins assist in the body's defense against infections and viruses, while others promote health, wellness, and overall health.

Vitamin supplements can be obtained from plant or animal products or synthesized in a laboratory through chemical changes. Minerals are inorganic elements found in soil and water that are absorbed or consumed by plants and animals. Some minerals, such as calcium, are essential for your body's growth and health.

Vitamins are organic compounds that the body requires to operate normally. Vitamins and nutrients are used to boost the immune system to grow and fight off a variety of syndromes and conditions, as well as to prevent disease. 

There are numerous vitamin brands on the market, but the vitamin manufacturing process can differ. Because of its importance, the liquid and food supplement vitamin industry is constantly expanding, with more brands launching every year to offer the highest quality supplements.

Steps of Vitamin Supplements Manufacturing

The process of making vitamins is identical regardless of whether you want to make a chemical or natural vitamin.

Here is a breakdown of the vitamin production process into seven steps:

1. Formulation

Depending on your response, you can calculate the most appropriate doses of raw material ingredients and deliver an evidence-based supplement with efficient structural and reliable claims.

However, while a well-formulated vitamin supplement does not guarantee initial sales, it does increase the possibility of repeat sales once customers have tried it for the first time.

2. Allocation of Raw Materials

The next step is to locate vendors who sell high-quality raw materials and other ingredients. Other components include important compounds that will play different roles, like binders, fillers, flow agents, and so on, and will vary depending on whether your finished product is a powder, capsule, or tablet.

A well-structured liquid vitamin supplement needs to use scientific proof ingredients to determine product efficacy. Ingredients can be selected from all over the world based on their high effectiveness and bioavailability.

3. Pre-blending

Raw materials are typically provided in the form of fine powder and may not require any preliminary processing. Some vitamins are preblended with a filler ingredient, such as microcrystalline cellulose or maltodextrin, to develop a more uniform granule that facilitates the subsequent processing steps. When working on new ingredients, laboratory technicians may create test batches to ascertain whether pre-blending is required.

4. Wet Granulation

The particle size of vitamin tablets is important for determining how well your formula will run through a tableting machine. There is no necessity for a wet granulation step if the raw vitamins arrive from the supplier milled to the acceptable size for tableting. 

Otherwise, the fine vitamin powder is combined with various cellulose particles, wetted, and dried in a dryer. The formula may be in fragments after drying. In this case, the powder will need to be milled to verify that it is of the proper size. To attain the ideal granule size, the mill forces them down a small hole.

5. Weighing and Mixing

When the vitamin ingredients are complete, they are weighed on a scale. A formula batch record lists the required weights of each ingredient. After weighing, the ingredients are combined in a mixer for 15-30 minutes. Samples are then taken from various sides of the mixer and analyzed to check that all ingredients are distributed and proportioned evenly.

6. Encapsulation

When the batch in the mixer has been approved, it is transferred to an encapsulating machine and placed in a bucket. A test batch is run through the encapsulating machine first to guarantee that the capsules are of consistent and effective weight.  

Based on the brand owner's specifications, the final vitamin mixture is compressed into tablets, perhaps with a coating, or encapsulated in preformed gelatin capsules. 

7. Packaging and Labeling

Coated vitamin tablets are transmitted through a row of machines in the packaging area. The machine is scheduled to count the number of capsules or tablets necessary per bottle. 

The capsules or tablets are dropped into a bottle, which is then sealed, capped, labeled, and shrink-wrapped by the next machine. Each bottle is classified with the contents, preferred usage, and expiry date. These final product bottles are then placed in boxes and prepared for shipment.

The Bottom-line

As the vitamin manufacturing process is so complicated, many new business owners chose to work with a trustable and experienced contract manufacturer. For large-scale production orders, partnering with a reputable contract manufacturing company is the best option.

NutraPak has been the pioneer vitamin manufacturing company in the USA. We offer contract manufacturing, supplying, order fulfillment, warehousing, and a variety of other services. Our fish oil and food supplement vitamins are popular products that we supply. 

Contact us for your next vitamin manufacturing project!

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Everything You Need To Know About Liposomal Supplements

Supplements are widely used and consumed in today’s health and nutrition landscape. We clearly interpret the benefits of taking multiple supplements, whether vitamins, minerals, or herbal products. However, simply consuming vitamins and nutrients on a routine basis does not guarantee that we are absorbing them.

Liposomal drug delivery is the latest, revolutionary method for efficiently transferring essential substances (such as vitamins) into the body. This drug delivery system is redefining the way of getting our daily supplements.

What Is a Liposomal Supplement?

Liposomes are microscopic spherical bubbles made of one or more phospholipid bilayers, the same material that form our cell membranes. This barrier allows either hydrophobic or hydrophilic material to be consistent and protected within the liposome.

A liposomal supplement does not distribute nutrients to the body through tablets, capsules, or powders. Rather, the nutrients/vitamins are encapsulated in liposomes.

Liposome encapsulation is used in the pharmaceutical and food supplement industries, and it provides numerous benefits to nutritional supplement consumers.

It has also been shown to enhance skin and overall body wellbeing by growing bioavailability. Liposomes either assist in oral absorption or inhibit stomach acids from prematurely breaking the supplement.

Benefits of Liposomal Supplement

Some of the main benefits of liposomal supplements for your health are as given below;

1. Improved Bioavailability

By providing solubilization and protection, liposome encapsulation guarantees that active ingredients reach the bloodstream. Many supplements are poorly absorbed. To break down tablets and capsules, the body must function properly. Liposomes absorb at a rate that is nearly eight times that of other delivery systems. Its bioavailability of vitamins and nutrients is the most prominent health benefit.

2. Allows Advanced Release

The liposome has the unique opportunity to blend and release two materials with different solubilities at the same time. It has active ingredients that help to advance the release of nutrients.

3. Less Harmful

Liposomes are typically made from naturally occurring starting materials. They are practically non-toxic and biodegradable. They have the distinctive ability to hold active substances, such as medicines and supplements, in both their aqueous interior and their lipid bilayer. As a result, liposomes are appealing as drug delivery systems.

4. Optimized Uptake

Even if complete passage through the stomach and intestine is not possible, liposome products such as liposome vitamin supplements can be extremely beneficial. Lipophilic active substances, in particular, with low water solubility, display poor absorption and thus inadequate efficacy.

5. Protection

Liposomes, through their ability to encapsulate and transport active ingredients, have been shown in studies to increase bioavailability and target the delivery of these ingredients in the body. This effect is related to the following:

• The active substance is protected by liposomes from enzymatic or hydrolytic degradation as it moves through the stomach and intestine.
• Greater enterocyte interaction in the intestine, a higher concentration of the active ingredient at the site of absorption.

Liposomal Vitamins & Supplements

Liposomal vitamins and supplements increase the availability and stability of the active ingredient in the blood.

Oral vitamins and minerals supplement formulations, either in liquid or capsule form, or other delivery formulations are the most popular Liposomal dietary supplements. The well-known liposomal supplements are;

• Liposomal Vitamin C supplements
• Liposomal Magnesium supplements
• Liposomal Melatonin supplements, etc.

Conclusion

The manufacturing technique has a significant impact on liposome quality. Methods such as ethanol injection, thin-film hydration, reverse-phase evaporation, and more modern methods such as microfluidic systems can be used to ramp up commercially to develop steady liposomes with high encapsulation efficiency.

NutraPak has been the top liposomal vitamins and supplements manufacturer in the USA. We utilize the best technique and technology to make superior liposomal food supplement vitamins. Our other products and services include private labels, fish oil supplements, packaging of the same, and many more.

If you are looking for a liposomal supplement manufacturer, Contact us now!

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